First to do this right...takes a good deal of time (no pun intended).
Take out both spark plugs, then set point gap. Then you have to check the point gap on
both the small and big lobe. If they are different (more than .001) you have to tap the
little center bolt with a light tap from a small hammer and a punch and true it till both
timing cam lobs give you the same reading. (I have done this hundred times or more and
timing these bikes...is a real art). Now get front timing mark in hole, (front intake valve
just closes and rotate engine about half a turn).
Another note, Harley changed the timing marks in the 80's so check like this. Put a small
screwdriver in front spark plug hole. After front intake...just closes, slowly rotate
engine in normal direction. (I find it's easier to put blocks under frame and rotate engine
at back wheel...while in 3 or 4th gear) You will feel the piston touch the screw driver (keep
the screw driver straight or it will get caught between piston and head) When the piston is no
longer rising...look in timing hole and there will be a mark, this will be TDC (top dead center)
rotate the engine (counter clockwise) a little at a time and the next mark, will be the front
advance mark. This is the mark you time the bike to. Put this mark in center of hole (mark in
rear of hole gives a bit more power, bike is harder to start)
(Want some fun...have a buddy...look in timing hole, for timing mark...then give the rear wheel
a good spin...then run like hell...he'll be right behind you with a face full of oil...trying
to catch you ass!)
Go around to the points, take a curved needle nose pliers and rotate the point cam (it helps to
remove the condenser), until it will not turn anymore and at that place, your points should just
start to open and fire the spark plug. You need to have a ohm meter, test light or beep box
connected to the points...to tell when they just open. In a pinch I use a strand of hair and place
it between the points. Pull lightly on the hair and just as the points start to open you will feel
the hair come loose. If the points open too soon or not at all, then you have to loosen the whole
plate and adjust. But here is the kicker...the plate is a loose fit in the cam cover...when you
loosen it...most times...it changes your point gap. So then you have to go back and reset you point
gap...check it on both small and big lob, then rotate motor, get front advance mark in timing hole...
go back and advance point cam with pliers. The points should open on just the last bit while you
are turning the point cam. After several tries, you should get the points to fire...just right
and have the point gap correct on both the small (front cylinder) and the large (rear cylinder) lobes.
This is NOT a easy thing to explain, but I hope you get the idea.
Also I should mention...that before you do all this... that the advance weight and springs should
be disassembled and lubed. If they have a lot of miles...new springs and weights.
Stephen Nelson